Device for Bone Fixation with at least one Through Hole

ABSTRACT

A device for bone fixation defining at least one through hole extending therethrough, the through hole including first and second through apertures separated from one another by a first resilient element deformable radially outward from the first aperture to expand the first aperture and contract the second aperture, the second aperture being sized and shaped to receive therein a bone fixation element, the second through aperture being smaller in size than the first through aperture, a periphery of the first through aperture comprising at least two substantially circular arcs B 1  and B 2  with respective radii R 1  and R 2  and respective centres Z 1  and Z 2  located at a distance X≧0 extending transversely to the resilient element whereby the ratio R 1: R 2  is in the range between 0.5 and 2.0.

The invention relates to a device for bone fixation with at least one through hole for receiving a bone fixation means, whereby the at least one through hole comprises at least two through apertures disposed in a manner that a resilient element is formed between these two apertures.

Such devices, i.e. intramedullary nails, bone plates, clamping jaws for external fixation devices or intervertebral implants show the problem that there is always a clearance between the through hole and the bone fixation means inserted therein (e.g. locking elements in case of intramedullary nails or bone screws in case of bone plates). In case of an intramedullary nail the locking bolt is loosely guided within the intramedullary nail but not axially fixed. In the axial direction the bolt is neither guided nor fixed.

For example from U.S. Pat. No. 6,296,645 HOVER ET AL. a hollow intramedullary nail made of metal is known which is provided with one or two synthetic inserts in the diametrally arranged shell apertures of the transverse bore holes, the so called windows, where a locking screw may be inserted. This known intramedullary nail shows the disadvantage that the window-like synthetic inserts may be easily busted, therewith loosening the desired function. Even in case of a very cautious manipulation the two synthetic inserts may be pressed out of their “window” upon insertion of the locking screw whereby the inserts may loose their function.

On this point, the invention intends to provide remedial measures. The invention is based on the objective of providing a device, particularly in the form of an intramedullary nail, a bone plate or a spinal implant which permits an exact positioning and fastening of the bone fragments concerned by means of effective and riskless fastenable bone fixation means.

The invention solves the above objective with a device for bone fixation with at least one through hole for receiving a bone fixation means, whereby the at least one through hole comprises at least two through apertures disposed in a manner that a resilient element is formed between these two apertures. Said resilient element may be pressed outwardly in the direction of the second through aperture when seen from the inside of the first through aperture, such that the first through aperture which is configured to receive a bone fixation means is enlargeable in size and the second through aperture is reducible in size. The periphery of the first through aperture comprises at least two circular arcs B1 and B2 with the respective radii R1 and R2 and with the respective centres Z1 and Z2 located at a distance X≧0 extending transversely to the resilient element (7) whereby the ratio R1:R2 is in the range between 0.5 and 2.0.

The advantages of the device according to the invention are manifold:

-   -   a) In case of using a bone fixation means, e.g. a locking bolt         having a diameter greater than the one of the through hole the         bone fixation means may be clamped through elastic deformation         of a region of the device therewith achieving an angular and         axial stable connection between the device and the bone fixation         means such achieving a better anchorage of the nail in the bone,         so that a exact positioning and fastening of the bone fragments         taken hold of is permitted;     -   b) In case of devices having a diminished dimension relative to         the through hole (e.g. intramedullary nails with a small nail         diameter) bone fixation means (e.g. locking bolts for         intramedullary nails) having a larger diameter may be used         thanks to the elasticity in the region of the through hole. In         case of common intramedullary nails this would cause a weakening         of the cross-section of the intramedullary nail because of the         too large through holes;     -   c) Harmful concentrations of stress may be reduced by means of         the elasticity in the region of the through holes;     -   d) The bone fixation means is being clamped in the through hole         such as to be secured with regard to all degrees of freedom;     -   e) The bone fixation means cannot move in axial direction by         means of the bracing in the device (securing against         “push-out”);     -   f) A screw retention is achieved by means of the bracing; and     -   g) The complete bone fixation (locking in case of intramedullary         nails) may be effected from one single side for all possible         types of applications.

In a preferred embodiment the ratio R1:R2 of the radii R1 and R2 of the partial circular arcs B1 and B2, which limit the cross-section of the first through aperture at least partially, is in the range of 0.8 and 1.2. Particularly, the radius R1 of the first partial circular arc B1 may be equal to the radius R2 of the second partial circular arc B2 permitting a close fitting of the locking element inserted in the first through aperture at the walls of the first through aperture on the whole arc length B1;B2.

In another embodiment the centres Z1 and Z2 of the two circular arcs B1 and B2 are located in the interior of the first through aperture, whereby the distance A between Z1 and Z2 is different from zero. This permits the advantage that the diameter measured transverse to the longitudinal axis of the first through aperture may be equal or greater than the diameter of the locking element while the length of the first through aperture measured parallel to the longitudinal axis may be smaller than the diameter of the locking element such that upon insertion of the locking element the first through aperture is enlarged in the region of the circular arc B2 next to the second through aperture.

In a further embodiment the through hole is shaped such that the two through apertures do not overlap. Therewith a resilient element may be configured which is attached at its both ends permitting higher loads than a resilient element being attached only at one end.

In yet a further embodiment the through hole comprises three through apertures being arranged axially sequentially and which do not overlap. The two regions between the three through apertures form two resilient elements being diametrally arranged. The advantage of this embodiment is essentially to be seen in the fact that the elastic force is distributed on two resilient elements therewith permitting a reduced load on each resilient member. Peaks of stress may be reduced through the proximal load relieving hole.

In another embodiment the through apertures differ at least partially from a circular geometry.

In another embodiment the first through aperture is connected with one or more second through apertures by means of at least one slot therewith permitting an enhanced elasticity of the resilient elements.

In again another embodiment one or more second through apertures are shaped as slots having a slot width X₁ and being convexely curved toward the first through aperture. This permits the configuration of an optimal resilient member for clamping the bone fixation means.

In a further embodiment the first through aperture is provided with two radial bulges having a central angle between 60° and 120°, preferably between 80° and 100°. The second through aperture is located next to the two bulges.

In yet a further embodiment the first through aperture is shaped as circular like, concave or convex figure the concavity or convexity of which extends over a central angle of at least 20° while the second through aperture is located next to the concavity or convexity respectively.

Preferably, the resilient element extends over the entire height of the through hole.

In one embodiment the device is configured as a intramedullary nail, whereby this intramedullary nail is provided with at least one through hole extending transversely to its longitudinal axis and being apt of insertion of bone fixation means on the form of locking element. The intramedullary nail may be hollow, preferably through hollow in the direction of its longitudinal axis.

In another embodiment the through hole is located in that half of the intramedullary nail which is next to the nail tip, such that the first through aperture is located closer to the nail end and the second through hole is located closer to the nail tip. This permits the advantage that a load applied onto the nail must not be absorbed by the resilient element.

In yet another embodiment the through hole is located in that half of the intramedullary nail which is next to the nail end, such that the first through aperture is located closer to the nail tip and the second through aperture is located closer to the nail end. In case of this embodiment which is rotated about 180° relative to the above geometry the load acting on the intramedullary nail is partially absorbed through the resilient element. This arrangement permits the absorption of peaks of stress.

In another embodiment the first through aperture has a maximum diameter D_(B) measured orthogonally to the longitudinal axis while the thickness BF of the resilient element amounts to preferably 0.05 to 1.00 times the diameter D_(B). The locking element has a defined diameter D_(V) which is greater than the length L of the first through aperture measured parallel to the longitudinal axis. Preferably the diameter D_(V) of the locking element amounts to 1.1 preferably 1.2 times the length L.

The locking element is preferably inserted into the first through aperture of the through hole such that the resilient element is pressed outwardly. The width of the slot X₁ is greater than (D_(V)−L).

Furthermore, the device according to the invention may be configured as bone plate, clamping jaw in case of an external fixation device or as spinal implant.

The invention and additional configurations of the invention are explained in even more detail with reference to the partially schematic illustrations of several embodiments. In the drawings:

FIG. 1 shows a schematic lateral view to a device according to the invention in the form of an intramedullary nail;

FIG. 2 shows a lateral view turned by 90° on the embodiment according to FIG. 1;

FIG. 3 shows a magnified view of the through hole in the intramedullary nail according to FIG. 1;

FIG. 4 shows a magnified view of the through hole in the intramedullary nail according to FIG. 1 with a locking element being inserted;

FIG. 5 shows a magnified view of a first variant of a through hole for a device according to the invention;

FIG. 6 shows the view according to FIG. 5 with a bone fixation means being inserted in the through hole;

FIG. 7 shows a magnified view of a second variant of the through hole for a device according to the invention;

FIG. 8 shows the view according to FIG. 7 with a bone fixation means being inserted in the through hole;

FIG. 9 a shows a view (from below) to a device according to the invention in the form of a bone plate whereby the arrangement of the through holes permits an elastic fixation against compression of the bone fragments concerned;

FIG. 9 b shows another embodiment of FIG. 9 a where the arrangement of the through holes permits a rigid fixation against compression of the bone fragments concerned;

FIG. 10 a longitudinal section through a device according to the invention in the form of a external fixation device with two clamping jaws;

FIG. 11 a longitudinal section through a clamping jaw according to FIG. 10;

FIG. 12 a top view on a device according to the invention in the form of a vertebral plate;

FIG. 13 a schematic view of a third variant of the through hole in a device according to the invention;

FIG. 14 a magnified view of a fourth variant of the through hole in a device according to the invention;

FIG. 15 a magnified view of a fifth variant of the through hole in a device according to the invention; and

FIG. 16 a magnified view of a sixth variant of the through hole in a device according to the invention.

FIG. 1 shows an intramedullary nail 1 with a longitudinal axis 2, a nail end 3, a nail tip 4 and a through hole 5 arranged in the nail half extending towards the nail tip 4 and penetrating the intramedullary nail 1 transversely to the longitudinal axis 5. The through hole 5 comprises a larger first through aperture 8 for insertion of a bone fixation means and a smaller second through aperture 9 whereby the first and second through apertures 8;9 are arranged in an axially sequential manner, the second through aperture 9 being disposed between the first through aperture 8 and the nail tip 4. Furthermore, the first and second through apertures 8;9 are configured symmetrically to an axis of symmetry 15 which coincides with the longitudinal axis 2 of the intramedullary nail 1. The region being axially between the two through apertures 8;9 has a thickness measured parallel to the longitudinal axis 2 dimensioned such that this region is apt to act as a resilient element 7. This resilient element 7 is shaped convexely with respect to the first through aperture 8 and is limited through the first and second through apertures 8;9. The first through aperture 8 is provided with two radial bulges 13 when seen in a cross section orthogonal to the longitudinal axis whereby the bulges 13 are arranged next to the second through aperture 9 and enclose a central angle of 100°. The bulges 13 enlarge the first through aperture 9 permitting a width of the resilient element 7 transversely to the longitudinal axis 2 which is suitable regarding the elasticity of the resilient element 7. As shown in FIG. 2 the first through aperture 8 permits the insertion of a locking element 10, e.g. a locking screw through the intramedullary nail 1 transversely to the longitudinal axis 2. The second through aperture 9 has the shape of a circular ring arc when seen in a cross-section orthogonal to the longitudinal axis 2 whereby the circular ring arc is convexely curved towards the first through hole 8.

FIGS. 3 and 4 depict the through hole 5 according to the embodiment shown in FIG. 1 in a magnified view. The first through aperture 8 has a length L measured parallel to the longitudinal axis 2 and a maximum diameter D_(B) measured orthogonally to the longitudinal axis 2, whereby the length L is smaller than the diameter D_(V) of the locking element 10 (FIG. 4).

The resilient element 7 has a thickness BF measured parallel to the longitudinal axis 2. Furthermore, in an unloaded state of the resilient element 7 the second through aperture 9 formed as a circular ring arc has a slot width X₁ measured parallel to the longitudinal axis 1, whereby the slot width X₁ is larger than the difference between the diameter D_(V) and the length L. Upon insertion of the locking element 10 (FIG. 4) the resilient element 7 is deformed such that the slot width X₂ is smaller than X₁ and since the slot width X₁ is larger than the difference between diameter D_(V) and the length L the slot width X₂ is greater than zero.

The embodiment of the through hole 5 shown in FIGS. 5 and 6 differs from the embodiment shown in FIGS. 3 and 4 only therein, that it comprises three through apertures 9;8;9 which do not overlap and that the first through aperture 8 is provided with four radial bulges 13 when seen in a cross-section orthogonal to the longitudinal axis 2. The bulges 13 are arranged in pairs each pair being next to the second through apertures 9 and each pair of bulges 13 enclosing a central angle of 100°. A resilient element 7 is formed each between the second through apertures 9 and the central first through aperture 8. The second through aperture 9 disposed between the nail end 3 (FIG. 1) and the central first through aperture 8 is arranged as a mirror image with regard to the second through aperture 9 disposed between the nail tip 4 (FIG. 1) and the first through aperture 8 and with regard to plane of symmetry being orthogonal to the longitudinal axis 2 and penetrating the first through aperture 8.

The embodiment of the through hole 5 shown in FIGS. 7 and 8 differs from the embodiment shown in FIGS. 3 and 4 only therein, that the second through aperture 9 is disposed between the nail end 3 (FIG. 1) and that the second through aperture 9 as well as the bulges 13 are disposed as a mirror image with regard to the embodiment shown in FIG. 3 and with regard to a plane of symmetry being perpendicular to the longitudinal axis 2 and penetrating the first through aperture 8.

FIGS. 9 a and 9 b depict another embodiment of the device according to the invention which is configured as a longitudinal bone plate 20 with a central axis 21 and four through holes 5. The through holes 5 are disposed along the central axis 21 whereby the through holes 5 are arranged as mirror images with regard to a plane 22 extending perpendicularly to the central axis 21 and intersecting the bone plate 20 in the middle of its length. The arrangement of the through holes 5 shown in FIG. 9 a permits an elastic fixation against compression of the bone fragments concerned. Therefore, each pair of through holes 5 being disposed between one of the two ends 23;24 of the bone plate 20 and the plane 22 is configured in a manner that their first through apertures 8 are disposed towards the respective end 23;24 of the bone plate 20 while their second through apertures 9 are disposed towards the plane 22. The arrangement of the through holes 5 shown in FIG. 9 b permits a rigid fixation against compression of the bone fragments concerned. Therefore, each pair of through holes 5 being disposed between one of the two ends 23;24 of the bone plate 20 and the plane 22 is configured in a manner that their first through apertures 8 are disposed towards the plane 22 while their second through holes 9 are disposed towards the respective end 23;24 of the bone plate 20.

FIG. 10 depicts an external fixation device 12 which is provided with an external longitudinal rod 31 and two clamping jaws 30 being apt to fasten the locking elements 10. The locking means 10 are configured as bone screws 32 and comprise an unthreaded shaft segment 34 extending towards the rear end 33 of the bone screw 32. This shaft segment 34 is being kept in the first through aperture 8 of the through hole 5 by means of the resilient element 7. Upon insertion of the shaft segment 34 into the first through aperture 8 the resilient element 7 is being deformed and partially being pressed into the second through aperture 9.

The clamping jaws 30 used in case of the external fixation device 12 (FIG. 10) are shown in a longitudinal section in FIG. 11. The clamping jaw 30 comprises an opening 35, which has a central axis 36 being orthogonal to the axes of the screws 37 and which entirely penetrates the clamping jaw 30. The longitudinal rod 31 is inserted parallel to the central axis 36 and is being fixed e.g. with a fastener (not shown) in the clamping jaw 30.

FIG. 12 depicts a vertebral plate 40 with a plane of symmetry 41 intersecting the vertebral plate 40 in the longitudinal direction and being provided with four through holes 5 according to FIG. 1, whereby each two through holes 5 are symmetrical with regard to the plane of symmetry 41.

FIG. 13 shows a further embodiment of the through hole 5 at the example of the intramedullary nail 1 according to FIG. 1. The through hole 5 is symmetrical with regard to a plane defined through the longitudinal axis 2 of the intramedullary nail 1 and the hole axis (perpendicular to the drawing plane). The first through aperture 9 has a cross-section having a circumference with two different partial circular arcs B1;B2. The radius R1 of the first partial circular arc B1 is smaller than the radius R2 of the second partial circular arc B2. The centers Z1;Z2 of the partial circular arcs B1;B2 are situated on the longitudinal axis 2 of the intramedullary nail 1 and have a mutual distance A, whereby the center Z1 of the first partial circular arc B1 is next to the second through aperture 9. The second through aperture 9 is configured as a partial circular ring arc being concentric with the center Z2.

The embodiment of the through hole 5 shown in FIG. 14 differs from the embodiment shown in FIGS. 3 and 4 only therein, that the through hole 5 comprises three through apertures 9;8;9 which do not overlap whereby the first through aperture 8 is connected with each second through aperture 9 by means of a slot 11 extending parallel to the longitudinal axis 2 of the intramedullary nail 1. Therewith, a two-piece resilient element 7 is formed each between the first through aperture 8 and the two second through apertures 9. The first through aperture 8 is shaped circular when seen in a cross-section orthogonal to the longitudinal axis 2 of the intramedullary nail 1 while the two second through apertures 9 are shaped as partial ring arcs when seen in the aforementioned cross-section, the centers of the radii of curvature of the two partial ring arcs being in the area of the through hole 5.

The embodiment of the through hole 5 shown in FIG. 15 differs from embodiment shown in FIGS. 3 and 4 only therein, that the through hole 5 comprises a second through aperture 9 which is formed through three bore holes 14 being disposed on a straight line extending perpendicular to the longitudinal axis 2 of the intramedullary nail 1 and overlapping each other.

The embodiment of the through hole 5 shown in FIG. 16 differs from the embodiment shown in FIG. 15 only therein, that the through hole 5 comprises three second through apertures 9 being disposed on a straight line extending perpendicular to the longitudinal axis 2 of the intramedullary nail 1 and which do not overlap each other. 

1-26. (canceled)
 27. A device for bone fixation defining at least one through hole extending therethrough, the through hole including first and second through apertures separated from one another by a first resilient element deformable radially outward from the first aperture to expand the first aperture and contract the second aperture, the second aperture being sized and shaped to receive therein a bone fixation element, the second through aperture being smaller in size than the first through aperture, a periphery of the first through aperture comprising at least two substantially circular arcs B1 and B2 with respective radii R1 and R2 and respective centres Z1 and Z2 located at a distance X≧0 extending transversely to the resilient element whereby the ratio R1:R2 is in the range between 0.5 and 2.0.
 28. The device according to claim 27, wherein an axis of symmetry of the first through aperture coincides with a longitudinal axis of the device.
 29. The device according to claim 27, wherein the ratio R1:R2 is in the range of 0.8 and 1.2.
 30. The device according to claim 27, wherein the centers Z1 and Z2 of the circles are arranged in the first through aperture.
 31. The device according to claim 27, wherein the first and second through apertures do not overlap one another.
 32. The device according to claim 27, wherein the through hole further comprises a third through aperture which does not overlap the first and second apertures, the third through aperture being separated from the first through aperture by a second resilient element deformable radially outward from the first aperture to expand the first aperture and contract the third aperture, the third aperture being sized and shaped to receive therein a bone fixation element.
 33. The device according to claim 27, wherein the first and second through apertures are at least partially non-circular.
 34. The device according to claim 27, wherein the first and second through apertures overlap one another.
 35. The device according to claim 27, wherein the second through aperture is configured as a slot with a slot width X1, the slot being convexely curved towards the first through aperture.
 36. The device according to claim 27, wherein the first through aperture includes two radial bulges with a central angle therebetween of between 60° and 120° and wherein the second through aperture is situated next to the two bulges.
 37. The device according to claim 27, wherein a radially outer surface of the first through aperture includes one of a substantially circular, concavity and a substantially circular convexity extending over a central angle of at least 20° and wherein the second through aperture is situated opposite to the one of a concavity and a convexity.
 38. The device according to claim 27, wherein the resilient element extends along an entire height of the first and second through apertures.
 39. The device according to claim 27, wherein the device comprises an intramedullary nail.
 40. The device according to claim 39, wherein the intramedullary nail defines a longitudinal axis, a nail end, a nail tip and wherein the through hole is sized and shaped to receive therein a bone fixation in the form of a locking element.
 41. The device according to claim 40, wherein the through hole is located in a portion of the intramedullary nail adjacent to the nail tip and wherein the first through aperture is closer to the nail end than is the second through aperture which is closer to the nail tip than is the first through aperture.
 42. The device according to claim 40, wherein the through hole is located in a portion of the intramedullary nail adjacent to the nail end and wherein the first through aperture is closer to the nail tip than is the second through aperture and wherein the second through aperture is closer to the nail end than is the first through aperture.
 43. The device according to claim 39, wherein the first through aperture has a maximum diameter DB when measured orthogonally to the longitudinal axis and wherein a ratio of a thickness BF of the resilient element and the diameter DB is between 0.05 and 1.00.
 44. The device according to claim 39, further including: a locking element with a diameter DV.
 45. The device according to claim 44, wherein the diameter DV of the locking element is greater than a length L of the first through aperture measured parallel to a longitudinal axis thereof.
 46. The device according to claim 45, wherein the ratio of the diameter DV of the locking element to the length L is to at least 1.1.
 47. The device according to claim 39, wherein as a locking element is inserted into the first through aperture, the resilient element is pressed radially outwardly into the second through aperture.
 48. The device according to claim 45, wherein the second through aperture is configured as a slot with a slot width X1 and wherein a width of the slot width X1 is greater than (DV−L).
 49. The device according to claim 40, wherein the intramedullary nail is hollow over substantially all of its length.
 50. The device according to claim 27, wherein the device is configured as a bone plate.
 51. The device according to claim 27, wherein the device is configured as a clamping jaw of an external fixation device.
 52. The device according to claim 27, wherein the device is configured as an intervertebral implant.
 53. The device according to claim 27, wherein the first through aperture includes two radial bulges with a central angle therebetween of between 80° and 100° and wherein the second through aperture is situated next to the two bulges.
 54. The device according to claim 45, wherein the ratio of the specified diameter DV of the locking element to the length L is to at least 1.2. 